Full Auto Production Line Fast Change C To Z Roll Forming Machine with Auto Stacker
This fully automated production line features a fast change C to Z roll forming machine with integrated auto stacker, designed for efficient and continuous operation in industrial manufacturing environments.
Key Specifications
- Suitable material: Strip steel
- Working speed: 8-10m/min (excluding punching and cutting)
- Main motor power: 11.5kw with cycloidal reducer
- Hydraulic station power: 7.5kw
- Electric control system: PLC control system with famous brand
- Material thickness: 1-3mm
- Shaft diameter: 80mm
- Roller stations: 12 stations
- Material expand axis: 200-600mm
- Dimension: 11×1.3×1.35 meters
- Driving mode: Chain transmission
- Electric tension: 380V 3 phase 50HZ or as customer's requirements
- Roller material: High grade 45# forged steel with quenched treatment
- Cutting material: CR12 mould steel with quenched treatment
- Continuous operation: 24 hours capability
- Required workers: 1-2 operators
Technical Parameters
| Parameter |
Specification |
| Product Name |
Fast Change C To Z Roll Forming Machine |
| Profile |
C shape, Z shape, U shape |
| Material Type |
Galvanized steel coil |
| Thickness |
1.5-3.0mm |
| Yield Stress |
Q235-345 Mpa |
| Max. Forming Speed |
10-15m/min |
| Roller Material |
Bearing steel GCr15 |
| Roller Driven Type |
Chain transmission |
| Controller |
PLC |
| Operation |
Touch screen and button |
| Hydraulic System Pressure |
20 Mpa |
| Main Motor Power |
18.5-22 KW |
| Hydraulic Station Motor Power |
5.5 KW |
| Dimension (L×W×H) |
About 10000×1000×1500mm |
| Weight |
About 10000 KG |
Main Technical Configuration
| Component |
Specification |
| Configurations |
Manual Uncoiler, Guiding Platform, 9 Shaft Strip Leveler, Main Machine Of Roll Forming, Hydraulic Motor, Pre-Punching Device, Pre-Cutting Device, Hydraulic Station, PLC Control, Supporter Table |
| Control System |
PLC Inverter Encoder Touch Screen |
| Main Frame |
400mm H-Beam |
| Total Power |
22 kw |
| Power Supply |
380V, 3-Phase, 50Hz |
| Forming Speed |
12-24m/min |
| Roll Station |
18 stands |
| Decoiler Capacity |
3.5 tons |
| Roller Diameter |
80mm |
| Effective Width |
80-300mm |
| Feeding Thickness |
1.5-3.0mm |
| Backboard Thickness |
20mm |
| Cutter Standard |
GCr12 |
| Roller Standard |
Gcr15# |
| Overall Size |
About 8500×1000×1400mm |
| Total Weight |
About 10T |
| Customization |
According to customer's requirements |
Note: All technical parameters can be changed according to user's needs, and are provided as reference only.
Component Specifications
Manual Uncoiler
Maximum Capacity: 5T
Pre-Cutting Device & Pre-Punching Device
Hydraulic motor drive with PLC computer-controlled fixed length die cutting
- Cutting length tolerance: ±2mm
- Material: GCr12 with quenched treatment 60-62°C
Hydraulic System
Includes electro motor, hydraulic tank, hydraulic oil pump, and electromagnetic valve
Power: 22 KW
Control System
PLC control system with color touch screen for adjustable target length
Computed mode: automatic or manual
Encoder
Length counter with pulse modulation
Simple Stack
Used for loading the formed plate
Frequently Asked Questions
Q1: Are you manufacturer or trading company?
A1: We are manufacturer
Q2: Do you have overseas engineers?
A2: Yes, we not only provide overseas engineers, but also provide technical training.
Q3: Do you provide customized solutions?
A3: Sure, we can design the equipment according to your request. We are professional sheet metal forming machine designer and manufacturer.
Q4: How does your factory do regarding quality control?
A4: There is no tolerance regarding quality control. Quality control complies with ISO 9001. Every machine has to pass testing running before it's packed for shipment.
Q5: How can I trust you that machines passed testing running before shipping?
A5: 1) We record the testing video for your reference
2) We welcome you visit us and test machine by yourself in our factory.
Q6: Do you have after-sales support?
A6: Yes, we are happy to provide advice and we also have skilled technicians available to install or maintain for you in your place.
Q7: Can I visit your factory to check machines on-site? What should I bring when I visit your factory?
A7: We are manufacturer, and we welcome customers to visit our factory. For special product design and development, we request you bring a piece of testing material to test on our machines on-site.
Q8: What's your payment terms and delivery time?
A8: We prefer 30% as the deposit by T/T, 70% balance payment by T/T after you inspect the machine well and before delivery. Or irrevocable LC at sight is acceptable. After we receive deposit, we will arrange production. Delivery time is about 60-70 days.
Japanese
